The heart of the chopping system, essential for final product quality and operational efficiency. Our experts diagnose and resolve:

• Worm gear wear: Difficulty in moving the meat, lower production efficiency, increased processing time.
• Dull or damaged blades and plates: Poor mincing, meat becoming muddy, motor overheating, and loss of product quality.
• Clearance in the cutting head: Excessive vibrations, premature wear of critical components, abnormal noises.
• Blockages caused by hardness or foreign objects: System blockages, blade damage, production stoppages.

Industrial grinders require robust, high-power motors. Our technical team solves complex problems:

• Failure to start or engine does not turn: Complete diagnostics of industrial contactors, thermal relays, safety pushbuttons, three-phase wiring, or the main motor (three-phase/single-phase).
• Loss of power or insufficient torque: Internal motor wear, reduction gear problems, poor power supply or phase imbalance.
• Excessive engine overheating: Clogged ventilation, faulty bearings, continuous overload or cooling problems.
• Tripping of electrical protections: Thermal, differential, motor protection or industrial protection systems.

The fundamental system for transmitting engine power to the cutting unit with maximum efficiency. We resolve critical issues:

• Oil leaks in the reduction gearbox: Deterioration of seals, gaskets or housing, contamination of the work area.
• Abnormal noises (knocking, buzzing): Coming from the reducer, indicating wear of internal components.
• Wear or breakage of internal gears: Transmission loss, metallic noises, unplanned production stops.
• Clearance in reducer output shafts: Vibrations, misalignment of the cutting unit, accelerated wear.

These high-tech systems offer superior chopping but require specialized expert maintenance:

• Wear or damage to pre-cutters: It affects the initial quality of the cut, reducing the efficiency of the Unger system.
• Damaged annular blades and intermediate plates: Loss of precision in multiple cutting, inconsistent product quality.
• Incorrect cutting sequence setting: It directly affects the quality of the final product and the desired texture.
• Clearances in the assembly of the Unger system: Vibrations, premature wear, loss of synchronization.

Operational safety and power efficiency are crucial aspects in industrial environments:

• Wear or breakage of the mortar or pushing hammer: Operational safety issues, reduced feed efficiency.
• Problems with hopper guards: Faulty safety microswitches, inoperative locking systems.
• Feed throat or feed auger: Frequent jams, auger wear, material flow problems.
• Industrial mixer-choppers: Problems with the mixing blades, their specific motor and independent transmission.

Structural robustness and safety are paramount in the demanding industrial environment:

• Corrosion or damage to the stainless steel structure: It affects hygiene, durability and compliance with food regulations.
• Emergency stop failure: Locking systems, emergency buttons, comprehensive security systems.
• Wear of anti-vibration feet: Industrial wheels (if applicable), leveling and stability systems.
• Problems with fairings and protections: Safety covers, transmission protections, access elements.